cotton cone yarn steaming machine heat setting machine technical parameters: each yarn processing time is about 2 hours. Different models have different carrying capacity. The energy consumption per ton of yarn is about 50kwh or 150kg steam. Using double steaming technology, the power consumption per ton of yarn treated by vacuum pump is about 2kW / h. Working temperature: 50 ºC - 158 ºC. Working pressure: - 0.085-0.1mpa. Color touch screen plus PLC control. Automatic door opening and closing system (optional).
2. Equipment introduction
cotton cone yarn steaming machine is a uniform, accurate and soft steaming equipment for yarn or fabric from low temperature to high temperature. It adopts microcomputer to control the steaming process, and the temperature control is accurate to ± 0.5 ºC. It ensures the accurate reproduction of the steaming process according to the budget process, avoids the generation of condensation water to a large extent, and makes the yarn get uniform and soft steaming treatment.
The yarn can be increased evenly from the inside to the outside, the quality can be improved, the shape and twist of the original yarn can be fixed, and the appearance style of the original yarn can be maintained without macula, pollution and deformation of the yarn tube.
our steamer uses high-quality container board, which is durable, safe, environmentally friendly and has good compression resistance. The equipment is started by one key and has good sealing performance.
our indirect steamer series products are various, square and round, various ways to open the door, more convenient to transfer yarn, more thorough steaming.
3. Process principle and process step 1: vacuumizing - the dry air in the cylinder and yarn is extracted by vacuumizing
Step 2: heating and humidification - the negative pressure and saturated steam generated by the water tank can quickly penetrate into the yarn and reach balance, so that the temperature and humidity inside and outside the yarn are uniform
The third step: temperature and humidity balance - the yarn is evenly penetrated by 100% saturated steam, the inner and outer three layers of yarn reach the processing temperature at the same time, and receive steaming at the same temperature, so the moisture regain of the yarn is uniform and the friction coefficient of the yarn is consistent.
4. Function and effect of steaming yarn
(1) our steaming machine is mainly used for humidification, moisture regain and fixed twist treatment of various yarn fibers in textile industry to improve the comprehensive quality of yarn fibers. Yarn moisture regain increased by 1.5 ~ 3%, yarn breaking strength increased by 15%, yarn breaking elongation increased by 20%, yarn hairiness and flying flower reduced by 20%, set twist relaxation reduced by 50%, warping yarn broken reduced by 15%
(2) air jet loom efficiency increased by 2%
The yarn is soft, the fabric surface is clear, the yarn pre shrinks, the dyeing is uniform, the static electricity is removed, the yarn unwinding state is improved, and the handle is softer and more ironing. Sterilization and long time storage humidity does not reduce 5, 5, the same fiber ideal steaming temperature range. Wet steam: containing water drops, insufficient penetration, uneven humidification, will produce water drop spots, damage yarn and fabric. Superheated steam: insufficient temperature, resulting in poor heat performance. The effect of heating and setting is poor, which is easy to damage the yarn and produce yellow and white yarn. Saturated steam: no water drop at temperature, good differential heat performance, strong penetration, uniform heating and setting, it is a kind of textile steam treatment gas. Under the condition of negative pressure, heating the water in the tank to boiling by steam or electricity is a scientific, simple and accurate method to produce indirect low-temperature saturated steam. The saturated steam produced by boiling in a sealed container is the water vapor with the temperature and humidity gradients.
Methods of generating indirect low temperature saturated steam
Under the condition of negative pressure, heating the water in the tank to boiling by steam or electricity is a scientific, simple and accurate method to produce indirect low-temperature saturated steam. The saturated steam produced by boiling in a sealed container is the water vapor with the temperature and humidity gradients.
100% saturated steam
The steam temperature can be adjusted from 50 ºC to 120 ºC. Strong vapor permeability, yarn humidity can be controlled, accurate temperature control, simple process, can handle large quantities.
6. Indirect steaming system
The steam temperature can be adjusted from 50 ºC to 120 ºC. Strong vapor permeability, yarn humidity can be controlled, accurate temperature control, simple process, can handle large quantities. Characteristics and advantages of the equipment. The process time is short, energy saving and environmental protection. The quality of finished products is stable, the computer is fully automatic, accurate temperature, process reproduction and other functions. Short payback period of investment, square and round, more space saving and larger capacity. It can handle all kinds of natural and synthetic fiber yarn, blended yarn, etc.
small quantity machine, customerized size:
P.S: PLEASE INFORM YOUR DAILY OUTPUT, WE WILL MAKE THE MACHINE ACCORDINGLY.
the below carriers could be designed according to your output.
| MODEL |
SRW-400 |
| MAX TEMP. |
140ºC |
| MAX PRESSURE |
0.35MPA |
| BATH RETIO |
1:8-1:10 |
| EXCHANGING AREA |
6 |
| WORKING MADIAM |
ALKALI STEAM |
| CAPACTITY |
400KG, 10000M/BATCH |
| INVERTER POWER |
15KW |
| ROTARY SPEED |
6-12RPM |
| WIDTH |
3000MM |
| LENGTH |
5500MM |
| HEIGHT |
3400MM |
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